I S Systems first began by tackling the requirement for flexibility & quick installation time, and the panel suite was constructed in the I S Systems workshop exactly as it would be on site. This allowed us to fully factory test the solution, then simply disconnect it, transport it to the site, and reconnect it – and the rig was available to commence testing in just 3 days.
The inverters used in the Motor Test Rig are operated in an unusual mode with the ability to independently control voltage and frequency. This offers some significant advantages in using physically small, higher frequency transformers to deliver rated current right down to near zero voltage. Two of the inverters can be operated in a synchronised mode where their output voltages are actively synchronised by a phase-locked-loop control board developed in-house by I S Systems.
The Control System consists of an S7 PLC with a Profibus interface to each converter, and a Siemens touch-screen HMI interface resulting in operator training times in just a few minutes. The system offers overcurrent detection, which can recognise fault conditions and initiate a controlled power flow reduction to reduce wear on switchgear and fuses.
In this project, I S Systems delivered replacements of the PLC, DC Drives, Saw Motor/Gearbox & AC drive, and an upgrade of analogue control modules for a copper tube line.
I S Systems partnership with iba-Oceania delivered an logging and analysis package that greatly improved reliability of a Port Headland bucket wheel reclaimer.
I S Systems solution to the specific and complex testing requirements of our customer was innovative, flexible and fast – which resulted in a transportable testing rig that exceeded the customer’s expectations.